Assessor Resource

MSTTX3011
Set up, adjust and monitor a machine for TCF production

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency covers the skills and knowledge required to set up, adjust and monitor machines used in a textile enterprise. It includes set up for production and the conduct of sample runs, problem solving, repair and preventative maintenance.

This unit of competency applies to the operation of one or more machines and the repair, adjustment, maintenance and testing of the machine/s to ensure efficient working order. Discretion and judgement may be required, for both self and others, in planning and selecting processes, procedures or outcomes.

The application of the unit and the evidence requirements may focus on one or more industry sectors or workplace contexts and will be determined by operational conditions and production requirements.

This unit does not cover all repair and adjustment functions associated with the machine operation. Skills not covered by this unit include repairs or adjustments associated with general engineering (fitting), electrical and electronic systems, and fluid power systems, according to the nature of the set up, repair or adjustment, and the workplace practices of a particular enterprise.

Work may be conducted in a variety of environments, such as operational workplace activities, restricted space, hazardous, controlled or exposed conditions.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Prepare to set up, adjust and maintain machines

2.1

Interpret specifications and production requirements to determine required machine settings for textile product

2.2

Interpret, reference and apply documentation relating to machine settings, operation and maintenance, according to the needs of the task

2.3

Select, prepare and use tools appropriate for the machine and task to set up machine for operation

2.4

Set up machine according to required specifications for operation or product change, including fixing required attachments and operation run at optimum quality and efficiency levels

2.5

Identify and undertake preliminary operations, as required, and follow required procedures to prepare materials and equipment

2.6

Instruct machine operators of any special operating requirements

3

Test machine settings

3.1

Start, operate, stop, re-start and monitor machine operations in accordance with manufacturer requirements to produce textile material or product

3.2

Operate machine in accordance with manufacturer and workplace instructions to test settings against specifications and operational standards

3.3

Examine textile materials, fibres, yarn, product or sample to identify required adjustments to machine settings or pattern specifications

3.4

Conduct or organise quality tests as required to ensure optimal production outcomes are achieved

3.5

Identify and document required adjustments, and adjust machine settings accordingly

4

Diagnose problems

4.1

Monitor machine operation to assess operational efficiency and safe operation in accordance with workplace procedures

4.2

Communicate with operator to identify the nature and extent of machine or faults

4.3

Assess product to identify faults, and examine textile product to assess possible impact on operational problems

4.4

Identify and analyse problems and faults to determine root cause

4.5

Establish fault diagnosis and determine strategy for repair, including replacement of yarn or parts, or refer to relevant personnel

5

Operate machine and communicate outcomes

5.1

Return machine to optimal performance through repair of faulty operation or replacement of fibres, yarn or machine parts

5.2

Test machine and produce sample to ensure problems have been fixed

5.3

Set machine to run at optimum quality and efficiency levels to produce required quantity and quality of product

5.4

Set electronic process monitoring safely and to correct functions, as required

5.5

Maintain records and prepare reports, where necessary

5.6

Document adjustments to machines and patterns and communicate to appropriate personnel

5.7

Document operational instructions

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices, manufacturer operational guidelines

applying relevant standards

interpreting production specifications accurately

performing sample runs and analysing results to ensure quality outcomes

identifying and correcting product related faults and making repairs or corrections, within scope of own responsibilities and manufacturer operational guidelines

identifying and making appropriate machine readjustments and repairs, according to own responsibilities, workplace procedures and manufacturer specifications, on at least two (2) occasions

starting, operating, stopping, re-starting and monitoring at least one (1) machine in accordance with manufacturer requirements to produce textile material or product, on at least two (2) occasions

determining root cause and solving operational problems or referring to relevant personnel

setting and operating machine safely and correctly to run at optimum quality and efficiency levels to produce required quantity and quality of product

applying work health and safety (WHS) and workplace procedures

maintaining accurate records.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

setting up and adjustment requirements for the identified machine

specifications for operation of particular machines

textile production machines and equipment used in the enterprise:

machines for knitting :

circular knitting machines

electronic and automatic flat knitting machines

machines for spinning:

spinning machines

drawing machines

roving machines

twisting machines

winding machines

carding machines:

burr handling systems

air filtration equipment

combs

doffer waste system

blending systems

compressed air and hydraulic systems

tufting looms:

winding machines

finishing equipment

other ancillary equipment

domestic sewing machines:

lockstitch and chain stitch sewing machines

overlock sewing machines and sergers

high volume automatic and manually operated hem, selvedge and embroidery sewing machines

weaving machines:

weaving looms

broadloom

narrowloom

all shuttle types

Jacquard looms

microprocessor or computer-controlled looms

dyeing machines

finishing machines

ancillary machines typically used in the textile production sector concerned, including:

production and service equipment used in the enterprise

loading and unloading equipment

labelling machine or printer

packaging machine

stud machine

folding machine

typical products produced by textile production machine, including knitting, sewing, weaving, spinning, carding, tufting and finishing machines:

fibres, including polyester, cotton, wool, viscose and rayon

yarns, including ring spun, open-ended spun, air jet spun and friction spun

fabrics

finished products, including socks, sweaters, towels, sheets, blankets, carpets, rope and twine, mops and industrial textiles

product specifications required for machine

machine methods and the various types of effects they can produce

sewing, knitting, weaving, spinning, carding methods and the various types of products and effects they can produce

fibre types and their method of production

fibre attributes and parameters

yarn characteristics, twist and application

yarn counts and quality indicators

fabrics and knit effects

production process and types of production

pattern specifications

factors affecting machine performance, including yarn strength, sizing and ambient conditions

machine manufacturer specifications

fault identification in materials and textile products, and methods of repair, including threading faults, joining of yarn and tensioning, and setting of clearances, limits and fits

identification of machine faults and methods of repair, including removal and replacement of faulty or worn parts, and re-setting or re-programming of controls and sensors

WHS and environmental aspects of relevant enterprise activities

quality practices

workplace procedures

recording and reporting practices

Assessors must:

satisfy the assessor competency requirements that are in place at the time of the assessment, as set by the VET regulator

have vocational competency in setting up, adjusting and monitoring a machine for TCF production, at least to the level being assessed, with relevant industry knowledge and experience.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Prepare to set up, adjust and maintain machines

2.1

Interpret specifications and production requirements to determine required machine settings for textile product

2.2

Interpret, reference and apply documentation relating to machine settings, operation and maintenance, according to the needs of the task

2.3

Select, prepare and use tools appropriate for the machine and task to set up machine for operation

2.4

Set up machine according to required specifications for operation or product change, including fixing required attachments and operation run at optimum quality and efficiency levels

2.5

Identify and undertake preliminary operations, as required, and follow required procedures to prepare materials and equipment

2.6

Instruct machine operators of any special operating requirements

3

Test machine settings

3.1

Start, operate, stop, re-start and monitor machine operations in accordance with manufacturer requirements to produce textile material or product

3.2

Operate machine in accordance with manufacturer and workplace instructions to test settings against specifications and operational standards

3.3

Examine textile materials, fibres, yarn, product or sample to identify required adjustments to machine settings or pattern specifications

3.4

Conduct or organise quality tests as required to ensure optimal production outcomes are achieved

3.5

Identify and document required adjustments, and adjust machine settings accordingly

4

Diagnose problems

4.1

Monitor machine operation to assess operational efficiency and safe operation in accordance with workplace procedures

4.2

Communicate with operator to identify the nature and extent of machine or faults

4.3

Assess product to identify faults, and examine textile product to assess possible impact on operational problems

4.4

Identify and analyse problems and faults to determine root cause

4.5

Establish fault diagnosis and determine strategy for repair, including replacement of yarn or parts, or refer to relevant personnel

5

Operate machine and communicate outcomes

5.1

Return machine to optimal performance through repair of faulty operation or replacement of fibres, yarn or machine parts

5.2

Test machine and produce sample to ensure problems have been fixed

5.3

Set machine to run at optimum quality and efficiency levels to produce required quantity and quality of product

5.4

Set electronic process monitoring safely and to correct functions, as required

5.5

Maintain records and prepare reports, where necessary

5.6

Document adjustments to machines and patterns and communicate to appropriate personnel

5.7

Document operational instructions

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

PPE

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Australian Standards include:

the relevant industry or Australian Standards that are current at the time this unit is being undertaken

WHS practices:

WHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and include one or more of the following:

hazard identification

induction training

hazard control

risk assessment

implementing risk reduction measures specific to the tasks

manual handling techniques

SOPs

PPE

safe materials handling

taking of rest breaks

ergonomic conditions of workplace

following marked walkways

safe storage of equipment

housekeeping to keep work area safe

reporting accidents and incidents

environmental practices

safe disposal of chemical and hazardous substances

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices, manufacturer operational guidelines

applying relevant standards

interpreting production specifications accurately

performing sample runs and analysing results to ensure quality outcomes

identifying and correcting product related faults and making repairs or corrections, within scope of own responsibilities and manufacturer operational guidelines

identifying and making appropriate machine readjustments and repairs, according to own responsibilities, workplace procedures and manufacturer specifications, on at least two (2) occasions

starting, operating, stopping, re-starting and monitoring at least one (1) machine in accordance with manufacturer requirements to produce textile material or product, on at least two (2) occasions

determining root cause and solving operational problems or referring to relevant personnel

setting and operating machine safely and correctly to run at optimum quality and efficiency levels to produce required quantity and quality of product

applying work health and safety (WHS) and workplace procedures

maintaining accurate records.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

setting up and adjustment requirements for the identified machine

specifications for operation of particular machines

textile production machines and equipment used in the enterprise:

machines for knitting :

circular knitting machines

electronic and automatic flat knitting machines

machines for spinning:

spinning machines

drawing machines

roving machines

twisting machines

winding machines

carding machines:

burr handling systems

air filtration equipment

combs

doffer waste system

blending systems

compressed air and hydraulic systems

tufting looms:

winding machines

finishing equipment

other ancillary equipment

domestic sewing machines:

lockstitch and chain stitch sewing machines

overlock sewing machines and sergers

high volume automatic and manually operated hem, selvedge and embroidery sewing machines

weaving machines:

weaving looms

broadloom

narrowloom

all shuttle types

Jacquard looms

microprocessor or computer-controlled looms

dyeing machines

finishing machines

ancillary machines typically used in the textile production sector concerned, including:

production and service equipment used in the enterprise

loading and unloading equipment

labelling machine or printer

packaging machine

stud machine

folding machine

typical products produced by textile production machine, including knitting, sewing, weaving, spinning, carding, tufting and finishing machines:

fibres, including polyester, cotton, wool, viscose and rayon

yarns, including ring spun, open-ended spun, air jet spun and friction spun

fabrics

finished products, including socks, sweaters, towels, sheets, blankets, carpets, rope and twine, mops and industrial textiles

product specifications required for machine

machine methods and the various types of effects they can produce

sewing, knitting, weaving, spinning, carding methods and the various types of products and effects they can produce

fibre types and their method of production

fibre attributes and parameters

yarn characteristics, twist and application

yarn counts and quality indicators

fabrics and knit effects

production process and types of production

pattern specifications

factors affecting machine performance, including yarn strength, sizing and ambient conditions

machine manufacturer specifications

fault identification in materials and textile products, and methods of repair, including threading faults, joining of yarn and tensioning, and setting of clearances, limits and fits

identification of machine faults and methods of repair, including removal and replacement of faulty or worn parts, and re-setting or re-programming of controls and sensors

WHS and environmental aspects of relevant enterprise activities

quality practices

workplace procedures

recording and reporting practices

Assessors must:

satisfy the assessor competency requirements that are in place at the time of the assessment, as set by the VET regulator

have vocational competency in setting up, adjusting and monitoring a machine for TCF production, at least to the level being assessed, with relevant industry knowledge and experience.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Follow standard operating procedures (SOPs) 
Comply with work health and safety (WHS) requirements at all times 
Use appropriate personal protective equipment (PPE) in accordance with SOPs 
Identify job requirements from specifications, drawings, job sheets or work instructions 
Interpret specifications and production requirements to determine required machine settings for textile product 
Interpret, reference and apply documentation relating to machine settings, operation and maintenance, according to the needs of the task 
Select, prepare and use tools appropriate for the machine and task to set up machine for operation 
Set up machine according to required specifications for operation or product change, including fixing required attachments and operation run at optimum quality and efficiency levels 
Identify and undertake preliminary operations, as required, and follow required procedures to prepare materials and equipment 
Instruct machine operators of any special operating requirements 
Start, operate, stop, re-start and monitor machine operations in accordance with manufacturer requirements to produce textile material or product 
Operate machine in accordance with manufacturer and workplace instructions to test settings against specifications and operational standards 
Examine textile materials, fibres, yarn, product or sample to identify required adjustments to machine settings or pattern specifications 
Conduct or organise quality tests as required to ensure optimal production outcomes are achieved 
Identify and document required adjustments, and adjust machine settings accordingly 
Monitor machine operation to assess operational efficiency and safe operation in accordance with workplace procedures 
Communicate with operator to identify the nature and extent of machine or faults 
Assess product to identify faults, and examine textile product to assess possible impact on operational problems 
Identify and analyse problems and faults to determine root cause 
Establish fault diagnosis and determine strategy for repair, including replacement of yarn or parts, or refer to relevant personnel 
Return machine to optimal performance through repair of faulty operation or replacement of fibres, yarn or machine parts 
Test machine and produce sample to ensure problems have been fixed 
Set machine to run at optimum quality and efficiency levels to produce required quantity and quality of product 
Set electronic process monitoring safely and to correct functions, as required 
Maintain records and prepare reports, where necessary 
Document adjustments to machines and patterns and communicate to appropriate personnel 
Document operational instructions 

Forms

Assessment Cover Sheet

MSTTX3011 - Set up, adjust and monitor a machine for TCF production
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MSTTX3011 - Set up, adjust and monitor a machine for TCF production

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: